Toyota-Lift the Minnesota provides a considerable battery maintenance and repair service, the battery in your electric lift is as vital as the engine in one internal burning unit. Work with her CSR in a testimonial of your very own program, costs nothing for peace of mind. Call us in ~ 763-315-9288 to talk more about this.Credit to Mike tombs from TMHU because that this article.

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General Points:

Batteries are an extremely heavy. Respect their weight once you have to move them.Properly size the battery to the truck battery compartment. There should be no an ext than 3/8 inch clearance on every sides. Otherwise, the battery may change and throw off the balance of the truck.Make certain the battery weight adheres to the respond to balance rating the the truck. If the does not, the truck will not be well balanced properly and also the rated load capacity of the van is no longer valid.When lifting a motive power battery, constantly use a lifting beam. Utilizing a chain v two hooks deserve to stress the battery tray and also cause distortion and internal damage.When lifting a motive power battery through a steel lifting device, be mindful not to let the lifting machine come in contact with the battery terminals. Temporarily location a non-conductive material over the top of the battery when lifting for this reason that call cannot it is in made.

Working about Motive strength Batteries

Only appropriately trained personnel should be connected with the maintain of the batteries and also thehandling of battery acid.

A correctly equipped battery changing area will certainly have:

An eyewash station able to carry out (15) minute flow. For huge installations, a plumbed drench shower and also eyewash have to be provided.A phone call or other method of interaction in the instant area for usage in the occasion of anemergency.Adequate ventilation to stop the develop up the hydrogen gas throughout battery charging. (This is dependent on the location and also size that the battery charging area. However, a tip forminimum security is two to three air changes per hour.)Soda ash or other neutralization materials automatically available.A dry chemical, CO2 or foam fire extinguisher in the prompt area

Battery Hazards

There space (3) major hazards linked with lead-acid motive strength batteries. Lock are:

The battery acidHydrogen gas generation during chargingElectrical hazard

Battery AcidBattery mountain is dilute sulfuric acid. That is corrosive and it can cause severe burns. When handlingbattery acid and also watering the battery always:

Wear chemistry splash goggles or full confront shield with security glasses equipped through side shields.Wear acid-proof gloves (rubber or neoprene).Wear acid-resistant clothes or plastic apron.Wear acid-resistant safety and security shoes or boots.

Employees working about battery acid should NOT wear contact lenses. In the event of an acidsplash come the eyes, the acid can be held against the eye by the lenses. This will certainly make the harder toflush the acid away – causing more serious damages to the eye.

Hydrogen Gas Generation throughout ChargingAlways assume over there is flammable hydrogen gas existing in a battery charging area. Hydrogen gas ispotentially explosive if that is allowed to accumulate in a close up door area. Observe the following:

No smoking.Use non-sparking tools and also prevent open up flames, sparks or electric arcs in battery areas.Adequate ventilation should be listed for dispersal the fumes and also gases from the batteries once they are on charge.When charging, open the battery cover therefore the hydrogen gas have the right to vent better. This is an especially important in limit areas.

Electrical HazardsEven when disconnected from the forklift, batteries current an electric hazard:

Do not wear conductive steel jewelry as soon as working roughly batteries.Do not put metal short articles or devices on top of the batteries. Be mindful not to place anything on the battery.Do not use the battery connector as a circuit breaker. Constantly shut the charger off once connecting or disconnecting the battery. One arc or spark could reason an explosion.Do use only non-sparking, non-conductive tools.Do store the vent plugs in location at every times except when including water come the cells or acquisition hydrometer readings.Do check the battery cables and also cable connectors regularly. If the insulation is worn or connector contacts room pitted, have actually the truck eliminated from service and make repairs immediately.

Motive strength Battery Cleaning

Keeping the top of the battery clean is a safety issue. A heavy buildup of corrosion deserve to allowelectrical shorts or arcing to occur, i beg your pardon could cause the battery come explode.

Safety Equipment

Wear acid-resistant gloves and also apron (rubber or neoprene)Wear chemical splash goggles or full face shield with safety and security glasses with side shieldsWear acid-resistant clothing such together a rubber or plastic apronWear acid-resistant safety and security shoes or boots.

Cleaning ProcedureFrequency – once you see corrosion through products roughly the battery terminals

Mix a systems of one lb baking soda to one gallon that water.With the vent plugs in place, brush the solution about on the top of the battery until the fizzing stops.Make sure to brush the outside cells and the in salt of the metal battery tray.Carefully wash the height of the battery v clean water and dry.Inspect the black color sealing compound where the cell are against the stole tray. If the sealing compound appears to it is in cracked, repair it or have actually it repaired.

Emergency Procedure in the event of mountain Splash ~ above Personnel


Remove acid-soaked clothes immediately.Flush acid contact area extensively with clean water because that at least five minutes.If redness or burns occur, seek medical help.


Remove safety and security eye wear and immediately flush through low press clean water because that 15 minutes.Seek medical attention immediately.


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Spill response:

Neutralize the spill through soda ash or baking soda to a pH of six to nine. The mountain reaction is complete when the soda ash or baking soda stops fizzing. Verify the acid is neutralized by checking the pH.Contact your local ecological authorities to determine appropriate disposal protocol for her site.The neutralized material can be took in onto clay or some various other absorbent product if necessary.

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